Timbers - EdexcelSelecting timbers

Hardwood and softwood are types of timber that come from many different trees. Manufactured boards such as MDF and plywood are man-made.

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Selecting timbers

Types of timbers and their uses

Materials can be selected based upon their . It is important to know and understand which materials can be used for a specific purpose:

  • How do they look?
  • What are they commonly used for?
  • How can they be manufactured?
  • How do they perform in use?
  • What makes them unique - are they the most , the lightest etc?

When selecting a timber-based material, there are many different types to choose from. and are types of timber that come from many different trees. Manufactured boards such as are man-made from material, and other boards such as are man-made from layers of wood.

Aesthetics

relate to the way a material looks, and each example of timber has a different pattern on the grain, texture and colour. The way a timber looks can be altered through several methods, including:

Quite often medium-density fibreboard (MDF) is laminated with a single sheet of a hardwood to give the impression that solid hardwood has been used to make a product, but at a fraction of the cost.

Environmental factors

Sustainability

When a tree is chopped down for timber, there is a cost to the environment. Trees are vital as they absorb carbon dioxide (CO2). Although more than one tree can be planted in the place of each tree that is chopped down, older trees often absorb more carbon dioxide and provide more of a habitat for wildlife because of their size.

Timber from sustainable forests is an important consideration too. Some softwoods are readily available because of the fast-growing nature of the tree. Hardwoods, on the other hand, grow considerably slower and are therefore much more expensive.

Genetic engineering

into the DNA of trees is being explored by scientists to develop trees that could grow faster or have a resistance to particular diseases. The long-term effects of genetic engineering are unknown, which causes some people to be wary of using it.

Seasoning

When a tree is initially cut it is extremely wet, with 85 per cent water content. The timber is often dried to 10-12 per cent for indoor use through a process called . Seasoning increases strength, stability and resistance to decay. There are two types of seasoning:

  • air seasoning - leaving the planks outside for a few years till they are 18% water
  • kiln drying - pumping steam and warm dry air around the planks till they are 10% water

A designer should select timbers that have been suitably seasoned for their intended use. For example, furniture to be used in warm, dry and centrally heated houses will need to be kiln dried.

Upcycling

Timber products can be revamped by being repaired, painted and adapted into new products. For example, old pallets are sometimes reused in gardens.

Image gallerySkip image gallerySlide1 of 2, Wooden pallets reused as fence panels for hanging a variety of flowers from.,

Availability factors

Use of stock materials

Timber is processed and sold in standard sizes. Using the standard sizes in designs reduces the time needed to change the raw materials, by cutting the wood into smaller sizes or joining pieces to make larger sizes.

Use of specialist materials

Timbers can be treated for specific purposes, for example:

  • can be laminated onto chipboard for kitchens to give the impression that a more expensive material has been used
  • flame-retardant chemicals can be sprayed onto timbers used within house constructions to slow the spread of fire

Hurricanes, storms and disease

Naturally occurring events such as hurricanes and storms can blow trees over and these can then take many years to grow again. Also diseases, which sometimes arrive with imported products, can kill trees and can often spread rapidly through forests.

Cost factors

Material costs are an important factor when selecting a material. It is often possible that more than one material is suitable for a job but the quality of the material may vary; this alongside the associated manufacturing and treatment costs will determine which material is used.

Manufactured boards vary in price depending on where they are bought and how many are bought at once. Some timber is sold at a price calculated by . The price per metre cubed (m3) is the method of working out the value. If the price per m3 is known, then the calculation to work out the cost starts with working out the volume of timber that is needed.

Example

A piece of oak costs £1,700 per m3 and the piece to be valued is 1,000 mm × 50 mm × 250 mm. Calculate the price.

Convert to metres (m):

1,000 mm = 1 m

50 mm = 0.05 m

250 mm = 0.25 m

Work out the volume needed (m3):

Volume = 1 m × 0.05 m × 0.25 m

= 0.0125 m3

Work out total cost (£):

Total cost = volume in m3 × cost for 1 m3

= 0.0125 × 1,700 = 21.25

Total cost = £21.25

Question

A plank of ash will be used in the design of a guitar body. It costs £1,850.00 per m3 and the neck design requires 650 mm × 60 mm × 55 mm.

The neck of a guitar, measuring 55 mm x 650 mm x 60 mm, for calculating material costs.

Calculate the cost of the neck section.

Social factors

Many social factors can affect choices made by customers, including:

  • personal preferences
  • age
  • background
  • finances
  • interests

Products are often designed for a select social group. For example, flat-pack furniture tends to be designed for the mass market using materials which have a lower cost, eg medium-density fibreboard (MDF) and chipboard. It tends to be functional and follows the latest trends. Alternatively, bespoke furniture products often have a bigger budget, and costs can be added through labour and material choices.

Image gallerySkip image gallerySlide1 of 2, Flat-pack furniture parts laid out on the floor with instruction sheets and tools., Flat-pack furniture

Trends and popularity

Trends, fashions and popularity will change, which will consequently affect the selection of timber. Current trends may not be popular in a few years’ time. In a consumer society, where some people can afford to buy products to keep up with trends and fashions, this can have an adverse effect on the environment by using up too many resources. Some manufacturers design products that deliberately fail after a certain time so that consumers buy new products - this is known as .