Polymers - EdexcelStock forms

Most polymers are manufactured and are designed by chemical engineers. Most are made using non-renewable crude oil. Difficulties around disposal mean there is a drive to reduce the use of plastics.

Part ofDesign and TechnologyMaterials

Stock forms

are available in many . This availability in a variety of convenient forms can reduce the cost of final products and help them reach the market quicker. However, it can restrict designers, compromising a product’s or . The table below identifies some of these stock forms and their uses alongside polymers commonly available in that stock form, although they can also be available in other forms:

Common stock formPolymerCommon use
SheetAcrylicMenu holders in bars and restaurants
GranulesPETDrinks bottles
FoamsPolyurethaneVarnish
FilmPVCFood wrapping
FilamentPLA/ABS3D prints
Common stock formSheet
PolymerAcrylic
Common useMenu holders in bars and restaurants
Common stock formGranules
PolymerPET
Common useDrinks bottles
Common stock formFoams
PolymerPolyurethane
Common useVarnish
Common stock formFilm
PolymerPVC
Common useFood wrapping
Common stock formFilament
PolymerPLA/ABS
Common use3D prints
Image gallerySkip image gallerySlide1 of 4, Multiple multicoloured acrylic sheets stacked together in two lines on a white backdrop., Acrylic sheets

Calculating cross-sectional area and sizes

Calculating the amount of material needed can be done by using simple measurements to work out the area of shapes. This will, along with the length, will help to calculate how much material is needed to make a product, as well as how much space would be available inside the product.

Example

How many 20 cm × 20 cm squares can be cut from a larger sheet that measures 41 cm × 22 cm?

Calculate the area of the two shapes:

How to calculate the area of a square shown on a square by multiplying the width by the height.
Figure caption,
Area of a square = length × width

20 × 20 = 400 cm2

How to calculate the area of a rectangle shown on a rectangle by multiplying the width by the height.
Figure caption,
Area of a rectangle = length × width

22 × 41 = 902 cm2

Divide the two numbers:

902 ÷ 400 = 2.25

Round down to the nearest whole number = 2

From the larger sheet, two pieces that measure 20 cm × 20 cm can be cut.

Question

Calculate the area of a 55 cm × 30 cm piece of acrylic, and how many pieces could be cut from a larger sheet measuring 175 cm × 100 cm.