Polymers - EdexcelSelecting polymers

Most polymers are manufactured and are designed by chemical engineers. Most are made using non-renewable crude oil. Difficulties around disposal mean there is a drive to reduce the use of plastics.

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Selecting polymers

Types of polymers and their uses

Materials can be selected based upon their . It is important to know and understand which materials can be used for a specific purpose:

  • How do they look?
  • What are they commonly used for?
  • How can they be manufactured?
  • How do they perform in use?
  • What makes them unique - are they the most , the lightest etc.?

A popular polymer to use in schools is . This can be heated and bent using a and, as it is a thermoforming polymer, it can then be reheated and reshaped. For example, a hairdryer would not be made from acrylic as it would not withstand the heat and would deform when used.

Three popular polymers used in schools are:

  • acrylic
  • polyvinyl chloride (PVC)

When selecting materials, considerations are of vital importance - the way a polymer looks and feels can be altered in its creation by changing the .

There is possibly a near infinite selection of polymers, with new ones being created to meet new demands. Colour, texture, and function can all be altered by chemical engineers.

Image gallerySkip image gallerySlide1 of 2, Multiple multicoloured acrylic sheets stacked together in two lines on a white backdrop., Acrylic sheets

Most polymers are made from a product of . There is a drive to reduce the use of plastics as they don’t biodegrade quickly and can pollute oceans. Some alternatives are available and will be used more as the availability of non-bioplastic diminishes.

Many are now made on 3D printers as more complex, intricate and curved shapes can be produced quickly and cheaply in comparison to traditional modelling methods such as Styrofoam modelling. The most common 3D printer is PLA, and many additives are now combined with PLA to give a greater range of material choice. Some PLA filaments are combined with , different wood fibres and even metal.

The costs of polymers vary depending on how they are.

Example

If a roll of carbon fibre 3D printer filament costs £45.00 for 750 g and a 25 g part for a prototype needs to be 3D-printed, what will the cost of the print be?

Find the cost per gram of the filament:

45 ÷ 750 = 0.06

= 0.06p per gram

Find the cost for the part:

0.06 × 25 = 1.5

= £1.50

Question

If a roll of carbon fibre 3D printer filament costs £56.00 for 700 g, how much would a 250 g carbon fibre print cost?