Papers and boards - EdexcelFabricating and assembly

Paper is made from wood pulp or recycled material. It may be used in packaging, drawing and sketching, or model making.

Part ofDesign and TechnologyMaterials

Fabricating and assembly

Careful consideration needs to be taken of how a paper or board product will be joined or assembled during manufacture. If it is a permanent join, for example, would glue be suitable? Or do the pieces need to move?

Papers and boards will often need strengthening and there are a variety of ways of doing this, for example:

  • , which consists of layering different materials together, eg drinks cartons
  • aluminium can be used as an insulator or bacterial barrier, eg in food packaging
  • can be added, eg corrugated board has ribs in the form of crimps

By adding dissimilar materials, such as a transparent window to an envelope, a designer may find they have to consider how the different materials fold, bend or fix to each other.

, using tools such as French curves or set squares, requires skill and accuracy for a professional finish.

Image gallerySkip image gallerySlide1 of 2, A geometry set including a plastic ruler, a 180 degree protractor and two set squares., Ruler, protractor and set square

When a book or pamphlet is , care should be taken that it opens fully without any pages falling out. Hand stitching is a skilled and time-consuming process, but comb binding machines are readily available in offices or libraries. A professional bookbinding service could offer an effective but more costly alternative to comb binding.

Hands use a binding machine to add white plastic binding to a small stack of papers.
Image caption,
Comb binding

Temporary or removable components

ComponentPropertiesUse
Split pinEasy to apply, reusable, cheapCreating a fixed or movable pivot for shop displays or models
Mapping pinsEasy to apply, reusable, cheapTemporarily holding card or paper in place
StaplingU-shaped wire is driven into paper or card with a stapler, easy to use, readily available, hard to staple thick materialsAttaching paper together or constructing cardboard boxes
TapingThin layer of adhesive on a plastic film, lots of types available, most are difficult to remove apart from masking tapeJoining paper and card, eg on the spine of a book
AdhesivesWide variety of options including PVA , glue sticks, hot glueSticking a variety of objects onto paper and board
Paper engineeringRequires skill and practice to manipulate paperMaking pop-up 3D cards and scenes
ComponentSplit pin
PropertiesEasy to apply, reusable, cheap
UseCreating a fixed or movable pivot for shop displays or models
ComponentMapping pins
PropertiesEasy to apply, reusable, cheap
UseTemporarily holding card or paper in place
ComponentStapling
PropertiesU-shaped wire is driven into paper or card with a stapler, easy to use, readily available, hard to staple thick materials
UseAttaching paper together or constructing cardboard boxes
ComponentTaping
PropertiesThin layer of adhesive on a plastic film, lots of types available, most are difficult to remove apart from masking tape
UseJoining paper and card, eg on the spine of a book
ComponentAdhesives
PropertiesWide variety of options including PVA , glue sticks, hot glue
UseSticking a variety of objects onto paper and board
ComponentPaper engineering
PropertiesRequires skill and practice to manipulate paper
UseMaking pop-up 3D cards and scenes
A pile of split pins are shown against a white background.
Image caption,
Split pins