Polymers - OCRSources and origins

Most polymers are manufactured and are designed by chemical engineers. Most are made using non-renewable crude oil. Difficulties around disposal mean there is a drive to reduce the use of plastics.

Part ofDesign and TechnologyIn-depth technical principles

Sources and origins

Most are obtained from often found deep within the Earth’s . It is accessed by drilling, which can be a costly and messy process. Some polymers can be derived from natural sources, such as plants. The most common plant-based polymer used in schools is , which is commonly used in a 3D printer. PLA is obtained from corn starch - the corn is to produce lactic acid, which is to produce polylactic acid.

are being continually developed to combat the environmental concerns related to the non-biodegradable properties of plastic polymers.

A stack of six coloured filament coils for 3D printing on a white backdrop.
Image caption,
PLA filaments for 3D printers

The process used to produce the common polymer :

  1. crude oil is drilled and pumped to the surface of the Earth
  2. the oil is transferred to an oil tanker and shipped to an oil
  3. the oil is heated to break it down and obtain different products through a process called
  4. a chemical called , a mix of used for the production of many different plastic polymers, is vented off from the distillery column - a long vertical tube where the oil is separated into different components
  5. this then undergoes a process called so that individual hydrocarbons, called , are produced
  6. monomers undergo , which links monomers together to make a polymer chain - the monomer is polymerised to make polyethylene

When crude oil is heated, many different chemicals are vented off from the heating column. The thick and dense material , used for road surfacing, is vented off from the hottest part of the column at the base. Lighter, less-dense gas and petrol are vented at the cooler part of the column towards the top.

Using a fractionating column, crude oil is separated into fractions
Figure caption,
The distillery column