Polymers - OCREnsuring structural integrity

Most polymers are manufactured and are designed by chemical engineers. Most are made using non-renewable crude oil. Difficulties around disposal mean there is a drive to reduce the use of plastics.

Part ofDesign and TechnologyIn-depth technical principles

Ensuring structural integrity

Forces act on materials all the time - even if a material appears stationary it still has a force acting on it. There are five terms used to describe what type of force can act on a material:

  • - a pulling force
  • - a pushing force
  • - forces at an angle to the material
  • - a twisting force
  • - forces acting across the material
Five different forces: Compression; bending; tension; torsion and shear illustrated around a main label saying ‘forces’.

It is very difficult to generalise on the properties of as there are so many. There are seven types of plastic - six are common and are used for everyday objects, and the last type (not listed below) covers the substantial variations remaining that are not common.

Common polymerShorthandCommon use
Polyethylene terephthalatePETPlastic water bottles
High density polyethyleneHDPEFabric conditioner bottle
Polyvinyl chloridePVCPlastic toys, cling film, blister packs
Low density polyethyleneLDPEBread bags
PolypropylenePPYoghurt pots and pen lids
PolystyrenePSPackaging and coffee cups
Common polymerPolyethylene terephthalate
ShorthandPET
Common usePlastic water bottles
Common polymerHigh density polyethylene
ShorthandHDPE
Common useFabric conditioner bottle
Common polymerPolyvinyl chloride
ShorthandPVC
Common usePlastic toys, cling film, blister packs
Common polymerLow density polyethylene
ShorthandLDPE
Common useBread bags
Common polymerPolypropylene
ShorthandPP
Common useYoghurt pots and pen lids
Common polymerPolystyrene
ShorthandPS
Common usePackaging and coffee cups

Each polymer type from the table above will cope with a force in a different way. If a polymer doesn’t withstand the force needed, a new type of polymer could be created by a . It is important to understand the characteristics of each polymer available to see if it is fit for the intended purpose.