Metals - EduqasJoining methods

Metals come from an ore that is mined from the ground. Metals can be used for all methods of production, from bespoke pieces of jewellery to mass-produced cars.

Part ofDesign and TechnologyIn-depth technical principles

Joining methods

There are many different joining methods for fixing metal in place. Non-permanent methods include nuts and bolts, screws and . Whilst many would consider a rivet a permanent method of joining, it is possible to drill out an old rivet so that a new one can be used.

Permanent methods of joining metals are listed in the table below:

Soft solderingUsed to solder printed circuit boards (PCBs) and electronic components. Plumbing application where copper pipes are joined together.
BrazingUsed for joining steel by melting a brass rod on the hot steel. As the brass melts, it forms a joint. Brazing is a slow and safe way to learn about joining metal with heat.
Gas welding/Oxyacetylene weldingOxygen and acetylene are used to produce a flame with a temperature of over 3,000°C. A filler rod is melted so that pieces of metal can be joined together. Gas welding/Oxyacetylene welding is faster than brazing and can also be used to cut metal.
Arc weldingHeat is produced by a high current that is passed down the filler rod. When the filler rod melts, it fuses the pieces of metal together. Arc welding is fast and portable.
Soft soldering
Used to solder printed circuit boards (PCBs) and electronic components. Plumbing application where copper pipes are joined together.
Brazing
Used for joining steel by melting a brass rod on the hot steel. As the brass melts, it forms a joint. Brazing is a slow and safe way to learn about joining metal with heat.
Gas welding/Oxyacetylene welding
Oxygen and acetylene are used to produce a flame with a temperature of over 3,000°C. A filler rod is melted so that pieces of metal can be joined together. Gas welding/Oxyacetylene welding is faster than brazing and can also be used to cut metal.
Arc welding
Heat is produced by a high current that is passed down the filler rod. When the filler rod melts, it fuses the pieces of metal together. Arc welding is fast and portable.
Image gallerySkip image gallerySlide1 of 2, Someone holding a magnifying glass and a soft soldering pen working on a circuit board., Soft soldering electronic components

Each material group has its own preferred set of standard components to fasten and join them together - metal is no exception. , nuts, bolts and screws are all common standard components to fix metal into place.

Three different metal components shown alongside each other - a rivet, a nut and bolt and a screw.

A rivet is often used to hold sheet material to another metal structure, eg some ‘off-road’ cars have their body held to the structure using a rivet. Nuts and bolts work by tightening a nut along a threaded bolt so that the sheet material is in place. Screws work in a very similar way - as a screw is turned it drives deeper into one material as it compresses another in place.