Surface finishes
As with most materials, surface preparation is important before applying a finishA protective or decorative layer added to a product such as varnish or paint.. Oil and grease need to be removed before paintA pigment suspended in a liquid. Solid forms need to be mixed with oil or water. Paint is usually brushed or sprayed onto a surface to alter the colour of the material., and dents and scratches need to be filled and rubbed down with emery clothAn abrasive cloth used for finishing and cleaning. or silicon-carbide paperSilicon carbide paper is an abrasive paper made by gluing an abrasive powder to a backing sheet. It is commonly known as 'wet and dry' paper since it can be used by dipping in water to remove the dust generated by sanding down material..
Once the surface is smooth the painting process can start, very much like painting timber:
- a basecoat or primer is applied first, which will show blemishes that would only stand out more with paint
- rubbing down again before painting is important
- once the primer coat is perfect, a layer of paint can be brushed or sprayed on
- layers can be built up until the colour is even
- a final lacquer coatA finish that is applied after painting to add a gloss and protective finish. can be added so that the paint is protected, and the final finish is shiny

dip coatingHeated metal is dipped into powdered or a liquid polymer so that a coating of the polymer is bonded to the metal. is a popular finish for the handles of many tools and coat hooks. It is a straightforward process:
- a piece of metal is heated up to around 250°C
- once hot, it is then dipped into a polytheneA common plastic used for packaging, bags and bottles. in powder form
- this has air blown through it so an even coating of the powder is dusted onto the hot metal, resulting in a smooth and shiny coating on the dipped metal
Polythene is available in many colours and can help improve grip when applied to tool handles.
powder coatingFine granular polymer is sprayed on the surface of a metal object - the metal is heated so the polymer melts to form a smooth and normally coloured surface. is a method of attracting paint in a powder form towards an electrically charged object:
- paint that is in powder form is sprayed from a paint gun
- the paint is attracted to the electrically charged object
- a fine and even coat of powdered paint covers the surface of the product and, once heated, the powder melts and produces a ‘run free’ paint finish

enamelingA process where powdered glass is heated up and melted then fused into metal - it has a glass-like appearance and is commonly used in decorative jewellery. is a process where powdered glass is heated up and melted before being fused into metal. It has a glass-like appearance and is commonly used in decorative jewellery.
