Plastics - EduqasSources and origins

Most polymers are manufactured and are designed by chemical engineers. Most are made using non-renewable crude oil. Difficulties around disposal mean there is a drive to reduce the use of plastics.

Part ofDesign and TechnologyIn-depth technical principles

Sources and origins

Most are obtained from often found deep within the Earth’s . They are called synthetic plastics and are chemically manufactured. They are often referred to as plastics as they exhibit plastic properties. The crude oil is accessed by drilling, which can be a costly and messy process.

Some polymers can be derived from natural sources, such as plants. The most common plant-based polymer used in schools is , which is commonly used in a 3D printer. PLA is obtained from corn starch - the corn is to produce lactic acid, which is to produce polylactic acid.

are being continually developed to combat the environmental concerns related to the non-biodegradable properties of plastic polymers.

A stack of six coloured filament coils for 3D printing on a white backdrop.
Image caption,
PLA filaments for 3D printers

The process used to produce the common polymer :

  1. crude oil is drilled and pumped to the surface of the Earth
  2. the oil is transferred to an oil tanker and shipped to an oil
  3. the oil is heated to break it down and obtain different products through a process called
  4. a chemical called , a mix of used for the production of many different plastic polymers, is vented off from the distillery column - a long vertical tube where the oil is separated into different components
  5. this then undergoes a process called so that individual hydrocarbons, called , are produced
  6. monomers undergo , which links monomers together to make a polymer chain - the monomer is polymerised to make polythene

When crude oil is heated, many different chemicals are vented off from the heating column. The thick and dense material , used for road surfacing, is vented off from the hottest part of the column at the base. Lighter, less-dense gas and petrol are vented at the cooler part of the column towards the top.

Using a fractionating column, crude oil is separated into fractions
Figure caption,
The distillery column

Polymerisation process

Some small molecules, called monomers, can join together to make very long molecules, called polymers - this process is called polymerisation. Many polymers are made from chemicals obtained from crude oil, eg molecules of ethane can join together to make polythene.

Ethene molecules make long polyethene molecules.
Figure caption,
Forming polythene from ethene

By polymerising other small molecules, a wide variety of different polymers can be made that have many uses.