Timbers - EduqasJoining methods

Hardwood and softwood are types of timber that come from many different trees. Manufactured boards such as MDF and plywood are man-made.

Part ofDesign and TechnologyIn-depth technical principles

Joining methods

Permanent fixings

Materials are joined permanently by using , a substance that bonds surfaces together. Adhesives can range in bonding strength and types depending on the materials that need joining. Examples include:

  • Polyvinyl acetate (PVA) - Used as a general purpose woodworking glue, and some PVA adhesives are water resistant. This is most commonly used to join wood but can also be used with papers and boards.
  • Epoxy resin (ER) - Used for joining woods to other materials such as metals and plastics. It is waterproof but is a two-part glue that must be mixed up immediately before use.
  • Contact adhesive - Used for joining a range of materials, such as fixing plastic laminates to a wooden base, and provides a strong bond. It needs to be applied to both materials and allowed to dry before joining.
Some fingers squeezing two tubes of epoxy resin (ER) - one is resin and one is hardener.
Image caption,
Mixing epoxy resin

Temporary fixings

Temporary fixings will often be done using fastening components, such as screws or knock-down fittings, which are most commonly used in joining flat-pack furniture. These types of fittings can easily be put together, or removed if needed, using basic tools such as a screwdriver.

Knock-down fittings and screws

Most knock-down fittings consist of corner blocks or bloc-joint fittings and are usually made from a plastic such as nylon.

Two pieces of timber have been joined at right angles using a knock-down fitting.

All screwing needs two sizes of hole. The must be very slightly bigger than the of the screw. This is so that the shank can move freely in the clearance hole. The must be smaller than the of the screw so that the core fits tightly into it. If the screw head is to lie flush with the surface of the wood, the hole must be enlarged or countersunk.

A screw hole, made up of a countersink hole, a clearance hole and a pilot hole, alongside a screw in place.

Screws come with different types of head. They can be flat or round-headed, and be fitted with a slot, crosses, or square holes for different screwdrivers.

Four different screw types for timbers - a round-headed wood screw, a countersunk wood screw, a self-tapping screw and a machine screw.

Wood processes

Veneering

is the term used to describe a thin sheet of timber, usually made from an expensive . Veneer is cut in the same way that a pencil sharpener works - the timber is rotated as a blade cuts a thin sheet of veneer from the trunk. Veneer is often used to cover a cheaper material such as , or sometimes a . Quite often an ‘oak’ table will actually be an MDF table with an oak veneer - the table could still be considered expensive to buy, but would be considerably cheaper than a solid oak table.

Different thin strips of veneer are in a rough pile against a wooden floor.

Laminating

Wood is usually bent by . This is done by cutting thin strips of wood, putting glue on the strips and clamping them into a former or jig. This technique is commonly used with plywood.

A piece of timber is clamped in a former to show the process of laminating timber in a former.

Steam bending

Wood can also be bent by applying steam. This technique involves thin strips of wood being heated in a steam box. The applied heat and moisture makes the wood enough to easily bend around a to create a specific shape.