Material categories and properties - OCRFerrous, non-ferrous metals and alloys

All materials have physical and working properties. Physical properties are the traits a material has before it is used, whereas working properties are how the material behaves when it is manipulated.

Part ofDesign and TechnologyCore technical principles

Ferrous, non-ferrous metals and alloys

Types of metals and their uses

Metals are found naturally and are mined from the earth. Metals used in products are from the natural using large heat furnaces.

Ferrous metals

metals contain iron and are . They are prone to .

Ferrous metalPhysical propertiesWorking properties
Mild steel (low-carbon steel)An alloy that is grey and smooth, rusts if not protectedDuctile and tough, easy to form, braze and weld, versatile, useful for construction, nuts, bolts, bike frames
Cast ironDull grey, rusts easilyBrittle if thin, can be cast in a mould, used for manhole covers, pans and gates
Stainless steelFerrous metal that is silver when polished, resists rustAn alloy of chromium, nickel and manganese, hard and smooth, used for cutlery and sinks
Ferrous metalMild steel (low-carbon steel)
Physical propertiesAn alloy that is grey and smooth, rusts if not protected
Working propertiesDuctile and tough, easy to form, braze and weld, versatile, useful for construction, nuts, bolts, bike frames
Ferrous metalCast iron
Physical propertiesDull grey, rusts easily
Working propertiesBrittle if thin, can be cast in a mould, used for manhole covers, pans and gates
Ferrous metalStainless steel
Physical propertiesFerrous metal that is silver when polished, resists rust
Working propertiesAn alloy of chromium, nickel and manganese, hard and smooth, used for cutlery and sinks
Rusted metal framework at a pier overhanging the blue sea.
Image caption,
Orange, flaking rust on an old steel pier

Non-ferrous metals

metals do not contain iron and are not magnetic. They do not rust.

Non-ferrous metalPhysical propertiesWorking properties
AluminiumLight grey with a matt finishLightweight but strong and ductile, used for drink cans, kitchen utensils and some parts in transport
CopperRose coloured, polishes well but can oxidise to a green colour (verdigris)Good electrical conductor, can be polished, welds easily, used for plumbing parts and electrical cable
TinSilver colouredSoft and malleable, easy to form, used to make food cans
ZincSilvery blue with a matt finishBrittle with average malleability and conductivity, often used to galvanise steel
Non-ferrous metalAluminium
Physical propertiesLight grey with a matt finish
Working propertiesLightweight but strong and ductile, used for drink cans, kitchen utensils and some parts in transport
Non-ferrous metalCopper
Physical propertiesRose coloured, polishes well but can oxidise to a green colour (verdigris)
Working propertiesGood electrical conductor, can be polished, welds easily, used for plumbing parts and electrical cable
Non-ferrous metalTin
Physical propertiesSilver coloured
Working propertiesSoft and malleable, easy to form, used to make food cans
Non-ferrous metalZinc
Physical propertiesSilvery blue with a matt finish
Working propertiesBrittle with average malleability and conductivity, often used to galvanise steel

Alloys

are mixtures of metal with an element to improve its properties or . For example brass is a mixture of copper and zinc. Alloys can also be classified as ferrous or non-ferrous.

AlloyPhysical propertiesWorking properties
BrassNon-ferrous metal that is gold coloured and darkens when oxidised with ageAn alloy of copper and zinc, can be cast and machined, used for musical instruments and ornamental hardware
PewterNon-ferrous metal that is dark grey in colour, when melted it appears a brighter shinier shade of greyMade up of tin (approximately 90 per cent), antimony (7 per cent) and other metals such as copper or bismuth, it has a low melting point (approximately 200°C), often used to make jewellery, candlesticks, outside light fixtures or tankards
SolderGrey in colour and typically comes in long reels 2 mm to 5 mm thick, although different sizes are availableAn alloy of 60 per cent tin and 40 per cent lead, it has a low melting point (approximately 200°C), and is electrically conductive making it ideal for circuit manufacture
AlloyBrass
Physical propertiesNon-ferrous metal that is gold coloured and darkens when oxidised with age
Working propertiesAn alloy of copper and zinc, can be cast and machined, used for musical instruments and ornamental hardware
AlloyPewter
Physical propertiesNon-ferrous metal that is dark grey in colour, when melted it appears a brighter shinier shade of grey
Working propertiesMade up of tin (approximately 90 per cent), antimony (7 per cent) and other metals such as copper or bismuth, it has a low melting point (approximately 200°C), often used to make jewellery, candlesticks, outside light fixtures or tankards
AlloySolder
Physical propertiesGrey in colour and typically comes in long reels 2 mm to 5 mm thick, although different sizes are available
Working propertiesAn alloy of 60 per cent tin and 40 per cent lead, it has a low melting point (approximately 200°C), and is electrically conductive making it ideal for circuit manufacture