What are the tools you might find in a workshop?

Part ofDesign and TechnologyManufacturing - tools and processes

Key points

  • Manufacturing workshops provide access to a wide range of tools and machines to manufacture products.

  • Workshop tools and machines, used safely, can be used to mark, cut, shape, form and finish materials to a high standard.

  • Accuracy tools ensure measurements meet specifications.

  • Saws and drills cater to various cutting needs.

  • Safety gear is essential for operating machines.

  • Files and marking tools assist with precision work.

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Accuracy, Tolerance and Quality Control

In a workshop, precision is important for making good-quality items. Accuracy, tolerance, and quality control help ensure every cut and measurement is correct. Using tools like saws, callipers, and micrometers, you can check that your work matches the required dimensions and tolerances, keeping everything consistent and excellent.

Accuracy refers to how close a measurement or dimension is to the intended or desired value. When using a saw to cut wood, accuracy means making sure the cut is exactly where you want it, matching the measurements on your plan.

Tolerance represents the range within which a dimension can vary while still being acceptable. If a part should be 100 mm in diameter with a tolerance of ±1 mm, it means the part can be between 99 mm and 101 mm and still be considered correct.

Use measuring tools like callipers or micrometers to check the dimensions of the workpiece after processing. Compare these dimensions to the required accuracy and tolerance to ensure the work meets the specifications.

Quality Control — regularly measure and inspect workpieces during and after processing to ensure that both accuracy and tolerance are maintained throughout the project.

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Saws and drills you will find in a workshop

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Saws

There are a great many saws used to cut timber - some suit long straight cuts on thicker planks, and others suit curves and complex shapes:

Image gallerySkip image gallerySlide1 of 4, Tenon saw with orange plastic handle on white background, A tenon saw is a hand tool used for making precise, straight cuts in wood. A saw with a thin, straight blade and a reinforced back for stability. Ideal for cutting accurate joints and details in woodworking projects that require clean, straight cuts.
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Drills

Instructions on using the various drills and drill bits you might find in a workshop

Woodworkers employ a range of drills to create specific holes: hand drills for basic tasks, power drills for general use and pillar drills for accurate, vertical holes.

Image gallerySkip image gallerySlide1 of 4, Red Pillar Drill or Pedestal Drill on white background, A pillar drill, also known as a pedestal drill is a machine used for drilling precise holes. A stationary drill with a vertical column that holds the drill bit in place. It allows for accurate drilling at various depths and angles, making it ideal for repetitive or precise tasks.

Drill bits

Wood drill bits vary, from general twist bits to specialised Forstner bits, each designed for specific hole sizes and finishes.

Image gallerySkip image gallerySlide1 of 4, Flat bits - size 25, 20 and 16 in a red case, A flat bit is a drill bit with a flat, spade shaped cutting edge. Ideal for drilling wide, flat bottomed holes in wood quickly.
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Hammers

There are many kinds of hammer: claw hammers for general nailing and nail removal, pin hammers for delicate, precise work, and ball pein hammers for shaping and striking metal.

Image gallerySkip image gallerySlide1 of 3, Hammer and nail, A claw hammer has a flat striking face on one side and two curved claws on the other. Used for driving nails into wood and for pulling nails out with the claws.
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Woodworking tools

How to plane wood, safely

What it isWhat it looks likeWhen it is used
Hand planeA hand plane is a woodworking tool used to smooth and shape wood. It has a flat base with a sharp blade that shaves off thin layers of wood.The user pushes or pulls the plane across the wood surface to make it level or to shape the wood to a desired contour. It's useful for creating a smooth finish or adjusting the thickness of wood pieces.
Wood Chisel
Mortice chisels
Image caption,
Chisels come in a wide variety of shapes and sizes
What it isWhat it looks likeWhen it is used
Wood chiselA wood chisel is a tool used for carving or shaping wood. It has a sharp, flat blade with a beveled edge that allows it to cut into the wood.The chisel is typically used to remove excess material and create wood joints.
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Marking out

Accurate layout and measurement are key to precise work. Tools like scribes, rulers, and gauges guide cuts to match designs.

Marking and scribing tools

Image gallerySkip image gallerySlide1 of 7, A Pencil is used for drawing and marking lines on materials., Pencils can be used for drawing and marking lines on materials.

Layout tools and straight edges

Image gallerySkip image gallerySlide1 of 7, Marking-out wood with a steel rule and pencil, A steel rule is a straight edge for measuring and drawing accurate lines.
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Files

Files shape materials by removing small amounts, creating varied finishes. Their shapes—flat, round, half-round, suit different contours and edges.

Image gallerySkip image gallerySlide1 of 3, Man using file and vice in workshop, A flat file features a broad, flat working face and is used to smooth or shape flat surfaces.
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Bandfacer/Linisher

A bandfacer, also known as a linisher, is a machine with a continuous loop of abrasive belt. It’s used for smoothing and shaping materials, usually plastic and wood.

A bandfacer or linisher
Figure caption,
A bandfacer or linisher

How it is used

  • feed the material against the moving belt to smooth or shape it. Keep the material moving to avoid overheating or uneven sanding
  • you can adjust the angle of the belt or the table to get the desired finish.

Health and Safety (H&S)

  • always wear safety glasses to protect your eyes from debris and dust
  • wear an apron to protect your clothes
  • keep your work flat on the tabletop
  • only one person allowed to use the machine at a time

The correct way to use a bandfacer (or linisher)

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Pedestal polisher

A pedestal polisher is a stationary machine used for polishing and buffing metal or other materials. It consists of a motor mounted on a pedestal with one or two rotating polishing wheels or buffing pads attached.

Pedestal polisher
Figure caption,
A pedestal polisher

How it is used

  • hold the material against the spinning wheel or pad to polish it
  • move the material around to ensure an even polish and prevent overheating

Health and Safety (H&S)

  • always wear safety glasses to protect your eyes against flying debris and dust
  • wear an apron over your uniform as loose items that could get caught in the machine
  • only one person is allowed to use the machine at a time

The best way to use a pedestal polisher machine

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Wood lathe

A wood lathe is a machine used for shaping and carving wood. It holds a piece of wood securely while rotating it at high speeds, allowing tools to carve or shape the wood into various forms.

How to turn wood on a lathe

How it is used

  • secure the wood piece in the lathe’s chuck or between centers
  • adjust the tool rest and position the cutting tool
  • turn on the lathe and adjust the speed according to the wood type and cutting requirements
  • use the cutting tool to shape the rotating wood into desired forms, such as spindles or bowls
  • after shaping, sand and finish the wood to smoothen the surface

Health and Safety (H&S)

  • wear safety goggles to protect your eyes against debris and dust
  • avoid loose clothing and secure long hair to prevent entanglement with the rotating wood
  • ensure proper training on operating the lathe to prevent accidents and misuse
  • regularly check and maintain tools for sharpness and functionality
  • keep the work area clean and organised to avoid slips and ensure safe operation
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Metal lathe

A metal lathe is a machine used for shaping metal. It holds a metal workpiece securely in a chuck while rotating it at high speeds, allowing various cutting tools to shape or finish the metal.

How metal lathes work

How it is used

  • mount the metal workpiece on the lathe’s chuck or between centers
  • align and secure it properly
  • select the appropriate cutting tools and speed settings
  • as the lathe rotates the metal, use the cutting tools to remove material, creating precise shapes and finishes
  • adjust the tool rest and settings as needed for different operations (turning, facing, threading)
  • after the desired shape is achieved, perform additional finishing operations such as sanding or polishing if necessary

Health and Safety (H&S)

  • wear safety goggles to protect your eyes against
  • avoid loose clothing and secure long hair to prevent entanglement with the rotating metal
  • ensure proper training on operating the lathe to prevent accidents and misuse
  • regularly check and maintain tools for sharpness and functionality
  • keep the work area clean and organised to avoid slips and ensure safe operation
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Test yourself

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