How pulley and transmission systems work

Part ofDesign and TechnologyMechanical and pneumatic control systems

Key points

  • pulley systems make lifting heavy objects easier using ropes over wheels
  • single pulleys change the direction of force but don't reduce effort
  • fixed pulleys change force direction; movable pulleys reduce effort
  • adding pulleys creates a mechanical advantage, making lifting easier
  • velocity ratio is the distance the effort moves compared to the load
  • efficiency measures how well input work converts to output work
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What are pulley systems?

Pulley systems are simple machines that make lifting heavy objects easier. They consist of a rope or cable that passes over one or more wheels (pulleys).

Showing a rope over a two pulley system and an arrow to show the downward direction of effort to pull a load
Figure caption,
System made up of three pulleys
Commercial dock commercial dock crane
Image caption,
Crane with multiple pulleys in a system

A single pulley changes the direction of force, making pulling down easier than lifting upwards. Single pulley systems are demonstrated in cranes, lifting a bucket from a well, raising a flag or adjusting window blinds. Even though there is no actual mechanical advantage with one pulley, it is referred to as having a mechanical advantage of one. The more pulleys you use, the easier it is to lift the object.

Symbol for a single pulley
Figure caption,
Symbol for a single pulley
Showing a rope over a single pulley system and an arrow to show the downward direction of effort to pull a load.
Figure caption,
A single fixed pulley has a mechanical advantage of one
Showing a rope under a moveable pulley system and fulcrum with an arrow to show the upward direction of effort to pull a load.
Figure caption,
A single moveable pulley

What are the types of pulley?

There are two main types of pulleys:

  • Fixed pulleys : these pulleys are attached to a fixed point, like a ceiling or wall. They change the direction of force but don't reduce the effort needed to lift the load.
  • Movable pulleys: these pulleys are attached to the load being lifted. They reduce the effort needed to lift the load but don't change the direction of force.

Using pulleys in lifting systems

Pulley systems are used in various lifting systems, such as cranes, elevators, and even simple clotheslines. They are particularly useful for lifting heavy objects that would be difficult or impossible to lift manually.

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Pulley calculations

How to calculate pulley mechanical advantage

One pulley doesn’t make a mechanical advantage, as the same amount of force is needed. However, if additional pulleys are added, a mechanical advantage is created. Using two pulleys together means you need half the force to lift. This is called a block and tackle and is used to lift large, difficult-shaped objects, such as furniture. Adding more pulley wheels to the block and tackle increases the load it can lift.

Showing a rope over a two pulley system and an arrow to show the downward direction of effort to pull a load.
Figure caption,
A block and tackle
Key fact logo





The mechanical advantage is equal to the number of sections of rope pulling up on the object.

Formula:

\(\text{mechanical advantage}=\frac{\text{load}}{\text{effort}}\)

Example:If a pulley system allows you to lift a 300 N load with an effort of only 100 N, the mechanical advantage is 3.

Mechanical advantage =300/100

This means the pulley system makes it three times easier to lift the load.

Question

A pulley system with two pulleys is used to lift a 240 N load. The effort required to lift the load is 120 N.

  • Calculate the mechanical advantage of the pulley system.

How to calculate velocity rato

Velocity ratio (VR) is the ratio of the distance moved by the effort to the distance moved by the load. In a pulley system, it is often equal to the number of ropes supporting the load.

Formula:

\(\text{velocity ratio}=\frac{\text{distance moved by effort}}{\text{distance moved by load}}\)

Example:If you pull 10 meters of rope to lift a load by 2 meters, the velocity ratio is 5.

This means the effort moves five times farther than the load.

Question

A pulley system lifts a load by 3 meters. To achieve this, the effort is applied over a distance of 15 meters.

  • Calculate the velocity ratio of the pulley system.

How to calculate efficiency

Efficiency is the ratio of the mechanical advantage to the velocity ratio, expressed as a percentage. It indicates how effectively the pulley system converts input work into output work.

Formula:

\(\text{efficiency \% ratio}=\frac{\text{mechanical advantage}}{\text{velocity ratio}}\times 100\)

Example:
If a pulley system has a mechanical advantage of 3 and a velocity ratio of 4, its efficiency is 75%.

This means 75% of the input work is converted into useful work in lifting the load, while the remaining 25% is lost due to friction and other factors.

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What other transmission systems exist?

Close up of red pulley and belt drive mechanism
Image caption,
A belt pulley mechanism

Flat belts

Flat belts are used to transmit power between two parallel shafts. They are simple and inexpensive but can slip if the load is too high.

Close up of red pulley and belt drive mechanism
Image caption,
A belt pulley mechanism
Two camshaft gears and a toothed timing belt on an old engine.
Image caption,
An example of a toothed belt (or timing belt)

Toothed belts

Toothed belts, also known as timing belts, provide a more positive drive than flat belts. They have teeth that mesh with grooves on the pulleys, preventing slippage.

Two camshaft gears and a toothed timing belt on an old engine.
Image caption,
An example of a toothed belt (or timing belt)
Sprocket and chain on red machine
Image caption,
An example of a sprocket and chain in a pipe bending machine

Sprockets and chains

Sprockets and chains provide the most positive drive of all. They are used in applications where high and precise timing are required, such as bicycles and motorcycles.

Sprocket and chain on red machine
Image caption,
An example of a sprocket and chain in a pipe bending machine
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How to tension belts

Belt tensioner or idler pulley in car engine
Image caption,
Belt tensioner or idler pulley in a car engine

Belts need to be tensioned correctly to prevent and ensure efficient power transmission. Flat belts can be tensioned using a sliding motor base or an adjustable idler pulley. Toothed belts are tensioned during installation and generally don't require further adjustment.

Belt tensioner or idler pulley in car engine
Image caption,
Belt tensioner or idler pulley in a car engine

Jockey pulleys

Jockey pulleys are used with flat belts to increase the arc of contact between the belt and the pulley. This helps to prevent slippage and improve power transmission.

Symbol for jockey pulley
Figure caption,
Symbol for jockey pulley
Diagram of a belt pulley mechanism with a jockey pulley
Figure caption,
Diagram of a belt pulley mechanism with a jockey pulley
Jockey pulley on a green outdoor exercise bike
Image caption,
A jockey pully tensioning the belt on an outdoor exercise bike
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Test yourself

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