Practical guide: MaterialsPlastics

Materials such as wood, metal, and plastic have different properties that can affect the design and manufacture of goods and products.

Part ofDesign and manufactureManufacture assignment

Plastics

Plastics are a relatively new material. They can be created from organic sources such as plants and also from substances such as crude oil and coal. Plastics are a very versatile material and they can be used to produce a wide range of goods.

Most of the plastics in common use today are a by-product of the oil industry. They have usually gone through a long period of development and processing to get them to the stage where they can be a material used in manufacture.

AdvantagesDisadvantages
Plastics come in many forms such as powder, liquid, granules, sheets and different shaped rodsThe production of plastics can be very harmful to the environment
Plastics can have different properties - some are light and strong or resistant to electricity and corrosionNon-recyclable plastics can be very hard to dispose of safely. They can take many years to decompose and break down
Plastics are easily shaped and come in variety of different colours and textures
Many plastics can be recycled
AdvantagesPlastics come in many forms such as powder, liquid, granules, sheets and different shaped rods
DisadvantagesThe production of plastics can be very harmful to the environment
AdvantagesPlastics can have different properties - some are light and strong or resistant to electricity and corrosion
DisadvantagesNon-recyclable plastics can be very hard to dispose of safely. They can take many years to decompose and break down
AdvantagesPlastics are easily shaped and come in variety of different colours and textures
Disadvantages
AdvantagesMany plastics can be recycled
Disadvantages

Thermoplastics

Decorative acrylic rings
Figure caption,
Thermoplastics like acrylic are cheap, versatile and can be very colourful

Thermoplastics are the most commonly used plastic due to the properties they possess. These plastics can be heated, moulded into a shape, and then reheated back to their original shape because their molecules are able to restructure themselves with something called 'plastic memory'.

These materials have a low melting point which means it can be used in a variety of manufacture techniques.

Examples of thermoplastics include:-

  • ABS (acrylonitrile butadiene styrene)
  • acrylic

Thermosetting plastics

A plastic computer circuit board
Figure caption,
Resistance to heat, electricity and chemical damage make thermosetting plastics ideal for making circuit boards

The molecular structure of thermosetting plastics doesn't allow the molecules to restructure themselves. This mean the materials can't be reshaped or recycled. Their structure does mean that they are very resistant to heat, electricity, chemicals and scratches.

Because of these properties, thermosetting plastics can be found in products such as electrical fittings and circuit boards.

Examples of thermosetting plastics include:-

  • melamine
  • urea formaldehyde