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Sunday, 16 July, 2000, 17:55 GMT 18:55 UK
'Flawed shells' threaten tank crews
Challenger 2
The lives of British soldiers could be at risk
German-made ammunition destined for British Army tanks could "incinerate" their crews,according to union leaders who say they have seen a secret government report.

Jack Dromey, from the Transport and General Workers' Union (TGWU), says the Royal Ordnance engineers' report shows severe faults have been discovered during trials on shells produced for Challenger II tanks.

The �100m contract to develop a 120mm round for the �3.5m Challenger II tanks - codenamed Charm III - was awarded to Royal Ordnance's owners BAe Systems last December and is intended to produce ammunition that can be used for the next 20 years.

BAe Systems is trialling shells produced by the German company Nitrochemie.

'Fatal flaws'

The report says the ammunition has a tendency to crack at low temperatures, causing corrosive and highly-explosive nitroglycerine propellant to seep out.

There have also been problems with the shells sticking in the gun barrels and damaging them.

Mr Dromey said: "Test-firing at the Ridsdale range (in Northumberland) has left soot and debris in the gun barrel, demonstrating fatal flaws in the Nitrochemie propellant.

"The specialist engineers who trialled the German product have warned that its use might incinerate tank crews."

The trial reports leaked to the TGWU state: "Preliminary results indicate there are likely to be significant problems with the propellant manufactured by Nitrochemie.

"A major improvement is required. The risk of some degree of programme delay might thus be significant."

MOD logo
Ministry of Defence deny problems
A Ministry of Defence spokesperson said: "Trials have been conducted by Royal Ordnance on potential suppliers of propellant as part of their assessment programme to ensure that their products do meet all the stringent performance and safety requirements of the MoD's Ordnance Board.

"There is no question of the MoD allowing, or Royal Ordnance supplying, unsafe propellants to be used in service."

He added: "We can categorically say we have no problems with any in-service propellant charge supplied by the Royal Ordnance."

'Dangerous illusion'

The only factory producing shell propellant in the UK, the Royal Ordnance's Bishopton plant in Renfrewshire, is due to close by May 2002 following the government's announcement that safe and alternative sources of supply were available overseas at a cheaper cost.

Mr Dromey said: "We warned them that they were suffering from a dangerous illusion. This damaging evidence must now cause a rethink."

The TGWU is due to meet Defence Secretary Geoff Hoon with other defence unions on 26 July to urge him to insist on British-produced propellant.

They are seeking fresh talks with BAe Systems on a package to retain the manufacturing of propellant at Bishopton.

Tory shadow defence secretary Iain Duncan Smith accused the government of seeking to hide the true extent of the problem, saying: "This is not about information. This is about the lives of our servicemen and women who may be asked to go into battle with defective equipment."

A BAe Systems spokesman said the Nitrochemie propellant was only one of several alternatives being trialled for possible use in the Charm III project.

He said the decision to close Bishopton was taken because there were insufficient orders coming from the MoD to justify its continued operation.

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See also:

05 Nov 99 | Scotland
Munitions jobs still in balance
26 Jul 99 | The Company File
Munitions factory deal 'near'
22 Feb 99 | The Company File
Royal Ordnance closure 'wrong decision'
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