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| Monday, 25 March, 2002, 14:14 GMT Land Rover: Views from the factory floor ![]() Eleven Range Rovers are built each hour
In the last of a series of special reports on British manufacturing, BBC News Online talks to employees at Land Rover about the daily grind inside the factory. Land Rover's plant in Solihull has just launched a new version of its Range Rover model, which hit UK dealerships earlier this month. The luxury brand has proved fairly resilient to the global economic slowdown and has also benefited from increased investment by new owner, US car company Ford. Initial sales of the Range Rover are going well, but workers at the plant voice their concerns about the state of UK manufacturing. Click below to read about their jobs and views on manufacturing.
He turned down a guaranteed job in the post office, where his father worked, to join a brother and two uncles at Rover. If he had his time again, he would still choose a job in manufacturing, but doubts that his two sons will follow him into the industry. About 230 managers and engineers report into him. Routine 0700: Arrives, puts the kettle on and boots up email. He receives about 40 emails a day, which can be "very time-consuming". He thinks about the day ahead, talks to some of his managers and checks how the night shift has performed.
Next four to five hours: Series of meetings reviewing pressing and stampings, body construction, paint and assembly. Rest of day: Spent at team meetings, project reviews, people development meetings and communication meetings to look at financial performance. 1830-1900: "On a good day I can be finished by then, and on a not so good day, it can be any time." Views on manufacturing Mr Jauncey believes that not being in the euro zone will give Land Rover a problem in the short term. He is also concerned that the company is being penalised by the strong pound. "It is a real disadvantage to us which we have to overcome in some way. "We can source some components elsewhere to help offset it but then unfortunately that puts our immediate UK supply industry at some disadvantage if they are no longer supplying us. "That is a disconnect for British industry." (click here to return) Simon Barker, launch manager for the new Range Rover Simon Barker has been looking after the launch of the new Range Rover.
"The biggest kick is the finished product - when you actually drive one of the products and know that your role has been instrumental in being able to manufacture it." He spends most of his time assessing quality and efficiency at the plant. Routine 0700: Reads emails and plans day ahead. 0730: Review of any issues from night shift. Day shift for car production begins (night shift ends at 0645). 0800: Quality review meeting led by senior management where they examine performance and feedback from customers. "Our whole manufacturing strategy is that we want the associates building the vehicles to be responsible for the quality in their areas," says Mr Barker.
"If there was a seat crease and we determined the root cause of that problem was down to the way the associate put the seat into the car and put his tool box in the wrong place - then that associate needs to understand what he's done." 1500: Review of performance metrics. One car is always pulled back as it leaves to the factory gate for a complete audit. 1600-1700: Further management reviews. 1800-1900: Gets back his desk and checks email again before going home. Views on manufacturing Mr Barker is very conscious of the problems that British manufacturers face. "Things are against us in this country - the exchange rate is too high and that gives us a disadvantage in the global market."
He also says that there are a shortage of good engineering graduates, partly because manufacturing has a poor image. "When people ask you what you are doing and you say, 'I am chartered engineer,' you can sometimes see the shutters going up over people's eyes," he says, laughing. "Manufacturing is probably not as glamorous as working in the IT sector or banking, but we can't rely on our service industry." (click here to return) John Smith is an end-of-line team leader in the Range Rover assembly plant.
Should a major hitch occur, Mr Smith has to decide whether to halt the production line - which is usually avoided at all costs. "On a good day, it runs itself," he says. Routine 0730-1600: Works his shift on the assembly line, with two 15-minute breaks during the day, as well as half an hour for lunch.
He also has to record any problems with the production line and is part of the electrical-testing team to improve efficiency. The new Range Rover has up to 2,800 different components that need testing and monitoring. Mr Smith joined Land Rover because of the career opportunities it offered. Ultimately, he would like to be in an engineering role. Views on manufacturing Mr Smith admits that he "constantly worries" about the future of manufacturing in the UK. "If I was 16 again, I wouldn't go into manufacturing," he adds. (click here to return) |
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